Proven Impact Across Industrial Enterprises
See how forward-thinking manufacturing leaders use Nexova to digitize batch records, eliminate inventory drift, and optimize asset uptime.
Transforming 4 Manufacturing Plants into a Unified Digital Powerhouse
Aether Fine Chemicals replaced 3 legacy disconnected systems and manual batch spreadsheets with Nexova Enterprise OS across 4 chemical synthesis plants.
Fragmented plant data led to manual paper batch records, delayed month-end costing, and inventory discrepancies between warehouse stock and ERP ledgers.
Aether deployed Nexova Batch Production, Actual Batch Costing, and Quality Control across all 4 facilities in under 16 weeks.
"Nexova changed the speed of our business. For the first time, our plant managers, quality head, and CFO see the exact same batch status in real time."
Digital Batch Governance & Zero-Paper eBMR Transition
Zymer transitioned from manual paper batch records to Nexova Electronic Batch Records (eBMR) with dual biometric maker-checker signatures.
Paper batch records caused transcription delays, manual sign-off bottlenecks, and slowed down batch release cycles.
Implemented Nexova Electronic Batch Records (eBMR) with automated weighing balance RS-232 telemetry and structured audit ledgers.
"Nexova transformed our shop floor with instant batch genealogy pull-ups and automated electronic maker-checker sign-offs."
Achieving 99.8% On-Time Batch Delivery and Zero Specification Rejections
Vortex Polymer Solutions standardized multi-site extrusion and recipe management using Nexova's Enterprise Graph data model.
Formula recipe variations caused high rejection rates and customer disputes regarding melt flow index (MFI) tolerances.
Implemented Nexova Formulation & Recipe Management linked directly to shop floor sensor tolerances and automated COA dispatch.
"With Nexova, every batch produced is locked against customer specs. Rejections dropped to near zero within the first quarter."
Saving ₹3.9 Cr Annually via Sensor-Driven Predictive Maintenance & Flare Audit
Solaris Petrochemical integrated IoT vibration sensors across 1,200 critical pumps and compressors directly into Nexova EAM and CEMS flare monitors.
Unscheduled equipment breakdowns caused multimillion-dollar plant shutdowns and high emergency spare part freight costs.
Deployed Nexova Asset Management & Telemetry, automatically generating work orders and reserving spare parts ahead of failures.
"Nexova bridged the gap between plant telemetry and ERP accounting. Maintenance events are now fully planned and cost-optimized."
Eliminating Inventory Expiry Losses via FEFO & Real-Time GPCB Pollution Filings
Gujarat Agrochemicals unified hazardous precursor storage across 8 warehouses with automated First-Expired-First-Out (FEFO) picking.
Short shelf-life pesticide intermediates expired in remote warehouse bays due to lack of batch FEFO visibility.
Deployed Nexova Warehouse WMS with barcode mobile picking, automated weighbridge integration, and GPCB hazardous waste manifests.
"FEFO picking saved us crores in active ingredient write-offs. Our tanker weighbridge gate-in time dropped from 2 hours to 18 minutes."
Scaling Custom Toll Synthesis with Real-Time Customer Free-Issue Material Tracking
Apex Specialty Intermediates deployed Nexova to segregate multinational client raw materials, automate solvent recovery credits, and generate EU REACH dossiers.
Complex toll manufacturing contracts caused customer disputes over material consumption, solvent recovery loss margins, and delayed billing.
Implemented Nexova Custom Toll Synthesis module with separate bonded stock ledgers and automated solvent mass-balance credits.
"Our multinational toll clients can log in to their dedicated portal to inspect batch yields in real time. Full transparency built trust."
Your Competitors Are Already Modernising.
Are You?
Nexova is the operating system that process-industry leaders choose when they want a genuine competitive advantage — not just another software implementation.
