ANALYTICS & INTELLIGENCE ENGINE

See the Enterprise Behind the Numbers

Nexova converts raw operational events into decision-ready intelligence: Question → Data → Insight → Automated Action.

Ask Nexova: What needs my attention today?

System Diagnostics: 12 Items Tracked

3 Critical5 High4 Normal

Pump P-102 Lubrication Overdue by 48 HoursWork Order Triggered

Caustic Soda Raw Inventory Below Minimum Safety Level (MSQ)Auto PR Created

CAPEX Project P-18 (Reactor Line 3 Expansion) 11% Over BudgetEVM Flagged

Batch Yield & Variance Dashboard

Live Multi-Plant Reactor Telemetry & Target Matching (30D Window)

Planned vs Actual Batch Yield (%) — 30D Live Telemetry

R-01

R-02

R-03

R-04

R-05

Target Yield (98%)

Actual Recorded Yield

Selected Vessel (30d)

Reactor 01 (Polymerization)

Optimal

Yield Efficiency97.2%

Variance Delta-0.8%

Vessel Temp142°C

Vibration Spectrum0.4 mm/s

AI Insight (30d): Thermal stability is within tolerances. Recommended agitation speed locked for optimal batch yield.

PROCESS MINING ENGINE

Discover Bottlenecks & Approval Cycle Delays

Nexova discovers actual process execution paths from raw event logs to eliminate friction.

PR CREATED → APPROVEDAvg 1.2 DaysWithin SLA Target

RFQ → PO CREATIONAvg 3.8 DaysBottleneck Identified

GRN → LIMS QC RELEASEAvg 4.2 HoursAutomated COA Release

3-WAY MATCH INVOICEInstant (0.1s)Deterministic Match

NATURAL LANGUAGE QUERY AGENT

Ask Your Enterprise Any Operational Question

Query raw batch records, supplier lot variances, or financial costings in plain English — without waiting for BI team reports.

"Show me batch yield loss for Reactor 02 over the last 30d and correlate with raw material supplier lot"

Correlated Supplier Lot: #RM-77289.2% Match Confidence

Reactor 02 experienced a yield delta of -0.8% on batches using Supplier A Lot #RM-772 due to moisture variance over 30d.

Connected to 14 multi-plant databases in real-time

PREDICTIVE TELEMETRY FORECAST

72h Early Warning

IoT Sensor Waveform Analysis

Vibration and thermal telemetry analyzed at 100Hz to detect mechanical micro-fractures before failure.

Vibration Frequency Spectrum (Hz)Centrifuge #04 Bearing

Normal Baseline (0.5 mm/s)Anomaly Peak Detected (0.4 mm/s)

Automated Action Triggered:Work Order #WO-9921 dispatched to Maintenance Team for bearing replacement.

PLANT-WIDE OEE METRICS

Live Operational Efficiency (30D Window)

Real-time Overall Equipment Effectiveness calculated directly from shop-floor PLC telemetry.

Reactor Line AOptimal

94.8% OEE

98.2%Avail

96.5%Perf

99.6%Qual

Centrifuge Unit 04Maintenance Req.

89.2% OEE

91.0%Avail

89.5%Perf

98.8%Qual

Rotary Dryer 02Optimal

97.4% OEE

99.1%Avail

98.0%Perf

99.9%Qual

Packaging Line 01Optimal

92.1% OEE

95.4%Avail

93.0%Perf

99.2%Qual

THE INTELLIGENT ENTERPRISE STARTS HERE

Your Competitors Are Already Modernising.
Are You?

Nexova is the operating system that process-industry leaders choose when they want a genuine competitive advantage — not just another software implementation.

No long sales cycles. No obligatory commitment. Just a real conversation.